traveller winch wireless remote wiring diagram

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TRAVELLER Winch Wireless Remote Manual

TRAVELLER Winch Wireless Remote User Manual

• Disconnect power before
• Unlock/disengage winch clutch before installation & testing
• This winch wireless remote is designed for recovery winch only, not for lifting hoist, industrial application or other Transmitter and receiver is signal matched set (replacement not available).

. Power off the transmitter when not use.

• Wireless remote works within 100 ft (open area). Fits Traveler electric winch 8000 LBs up (Please check pt ug setup on the winch cover box).
• Easy plug and play
• Fully power  in/out functional 9V battery Included

Installation (See daigram)

Receiver: To switch plug on the winch top box (fits both 3 and 4 prongs plug)

(Attach to back wire on motor, or to vehicle metal frame/bumper)

Transmitter

Disconnect power before installation. ”   Unlock/disengage winch clutch before installation & testing.

•  Unloc k/disengage winch clutch.
• Pull out winch wire/ro pe about 5 ft. ” Loc k/engage winch clutch.
• Press the button, now you may operate winch (Power In or Out)
• Turn off power when not use.
• Changes or modifications to this unit not expressly app roved by the party responsib Ie for compliance could void the user’s authority to operate the equipment.
• This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC
• These limits are designed to provide reasonable protection against harmful interference in a residential installation.
• This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
• However, there is no guarantee that interference will not occur in a particular installation.
• Reorient or relocate the receiving
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician  for help.

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Traveller Wireless Control With Big Emitter SKU: 117230799 wiring diagram

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Not sure if right area. New here. I installed a traveller winch for my utv. Its the 3500 from tractor supply. They didnt have a wireless remtoe that would fit but I had another one. The plug wouldnt plug in so I cut it off. Was hoping I could wire it on directly. But I cannot find the wiring diagram anywhere. I called the company and they just said they wouldn't recommend it. It has a black red green and brown wires coming out of it. And another black with a round terminal for a ground. Anyone have any idea what wires go to what  

Welcome to the forum. I can’t help with your question but there are a lot smart folks here so surely someone will chime in with some help.  

thanks a bunch  

The black w/terminal, like you said, should be ground. The red should be 12v positive. If one of the other wires is a smaller diameter, it is the antenna. The others, of course, in/out. Found this, too. https://www.youtube.com/watch?v=TXOndgjRono  

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Traveller Wireless Remote Control Wiring Diagram

How to read and use a traveller wireless remote control wiring diagram effectively.

Wireless remote controllers can provide a great convenience and efficiency in commercial applications. For those businesses that are keen to take advantage of the features that come with a wireless remote, however, understanding the complexities of wiring a controller can be challenging. Fortunately, with the help of a traveller wireless remote control wiring diagram, anyone can understand this technology and make sure to wire up their remote correctly. Keep reading to learn more about what a wiring diagram is and how to use it.

What is a Traveller Wireless Remote Control Wiring Diagram?

A traveller wireless remote control wiring diagram (also referred to as a circuit diagram) is a visual representation of an electrical circuit. It uses symbols to represent different electrical components, such as switches, relay contacts, resistors, and transistors, which are used to control the operation of a traveler wireless remote. This diagram is helpful for both technical professionals and non-technical individuals, as it aids in troubleshooting any faults and helps to identify the appropriate fix.

What Does a Traveller Wireless Remote Control Wiring Diagram Include?

In general, wiring diagrams contain multiple elements to provide clear instructions on the intended operation of a device. Some of the most common elements included in wiring diagrams are:

• Drawing of electrical wires
• Identification of each component or piece
• Designation of load distribution and signifying errors in the connection
• Labeling of various colors and numbers for a traveling remote controller's wires for an improved identification

All in all, when these various elements are combined, a traveler's wireless remote control contains enough information necessary to successfully get your remote running.

Benefits of Reading Traveller Wireless Remote Control Wiring Diagrams

One of the most appealing aspects of reading travelling remote control wiring diagrams is its ability to reduce much stress that users experience while dealing with faulty wire connections. By reading the diagrams, users can easily identify any issues and determine the right approach to take in fixing the errors. Additionally, wiring diagrams can also be used to inspect and maintain electrical appliances, such as thermostats, water heaters, exhaust fans, and lighting fixtures.

Furthermore, wiring diagrams can prove to be invaluable when troubleshooting home appliances and electronic devices. By studying the symbols and labels on the wiring diagram, users can quickly identify sources of problems like short circuits and loose connections. Even better, users can even create a schematic diagram themselves, which significantly helps them in detecting any unrated changes or trouble spots.

Final Thoughts

Reading a Traveller Wireless Remote Control Wiring Diagram may require some technical know-how, but with a bit of practice can help save you time, stress, and money when it comes to tackling any electrical problems. Taking aside all the complicated technical aspects, this process gives you the confidence needed to understand and take control of your system — regardless of what kind it is.

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Traveller 3500 Winch Manual

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Performance Specifications

Product overview, installation, replacing the cable, maintenance.

• Motor does not turn on
• Motor runs but cable drum does not turn
• Motor runs slowly or without normal power
• Motor overheating
• Motor runs in one direction only

WINCH ASSEMBLY

Winch part list(3500lbs), safety precautions, line speed and motor current(first layer), line pull and cable capacity.

• Download manual
• 1 Performance Specifications
• 2 Product Overview
• 3 INSTALLATION
• 4 OPERATION
• 5 REPLACING THE CABLE
• 6 MAINTENANCE
• 7.1 Motor does not turn on
• 7.2 Motor runs but cable drum does not turn
• 7.3 Motor runs slowly or without normal power
• 7.4 Motor overheating
• 7.5 Motor runs in one direction only
• 8 WINCH ASSEMBLY
• 9 WINCH PART LIST(3500LBS)
• 10 SAFETY PRECAUTIONS
• 11 Line speed and Motor current(First layer)
• 12 Line Pull And Cable Capacity
• 13.1 Download manual

Max Line Pull 3500lbs.(1588kgs) Gear reduction ratio 170:1 Motor Permanent magnet DC12V motor with 1.3hp output Overall Dimensions 13.2in.(335mm) L × 4.6in.(116mm) W × 4.4in.(112 mm) H Drum size 1.46in.(37mm) D × 3.15in.(80 mm) L Cable 42ft.(12.8m) L of 1/5in.(5.2mm) D Net weight 23.6lbs.(10.7kgs)

This winch is equipped with a permanent magnet motor and is designed for intermittent duty general use. This winch is not to be used for industrial lifting or moving people. Improper operation could damage the winch and void the warranty. Free spool clutch is operated by a pull and turn knob, which disengages the gearbox, allowing the cable to be released.

Correct installation of the winch is required for proper operation. Mount the winch on the mounting channel by using a screw(M8×16mm)(four sets). Mount the winch with the mounting channel on the vehicle or other fixed installation by using a screw(M8×1.25×35mm), M8 nut, Φ8 flat washer and Φ8 spring washer(two sets).

Pull and turn the clutch knob, so the drum can turn freely by hand. Use hand saver bar to hitch the hook of the cable assembly and pull cable to the load. Attach the cable hook to the load.

Press the "IN" button on the ATV/UTV switch to re-spool the cable. Press the "OUT" button to reverse directions. Wait until the motor stops before reversing directions. Re-spool the cable after completing the operation.

Engage the clutch by turning the clutch knob to the "ENGAGE" position. When inserting the cable into the drum, insert it into the correct end of the hole provided. Tighten the screws. Operate the winch an re-spool the cable around the drum tightly.

Periodically check tightness of mounting bolts and electrical connections. Remove all the dirt or corrosion and always keep clean. Do not attempt to disassemble the gearbox. Repairs should be done by the manufacturer or authorized repair center. The gearbox has been lubricated using high temperature lithium grease in the factory. No internal lubrication is required except when being repaired.

TROUBLESHOOTING

• Never lift people or hoist loads over people. Do not lift items vertically, this winch is designed for horizontal use only.
• Never overload. Be sure all equipment used meets the winch's maximum line pull rating. When double-lining, pulley blocks should be rated for a minimum of two times the winch's line pull rating.
• Do not attempt prolonged pulls with heavy loads. The electric winch is designed for intermittent use only, and should not be used in a constant duty application. Never pull for more than one minute or exceed the rated load. If the winch motor becomes hot to the touch, stop the winch and allow it to cool down for several minutes.
• Never operate winch with less than 5 turns of cable around the winch drum since the cable end may not withstand full load.
• Avoid continuous pulls from extreme angles because this will cause the cable to gather on one end of the drum and damage the cable. Be aware that the winch's line pull capacity is the max line pull of the first layer. Never operate winch pulling a load that exceeds the rated capacity.
• Never hook the cable back to itself because it could damage the cable.
• Be sure the winch is mounted securely on the vehicle or bracket before operation.
• Before moving a load, inspect the cable. Prevent kinks and uneven cable layer before they occur. Apply proper tension to loads under 100lbs.
• Do not move your vehicle to assist the winch in pulling the load. It will be easy to overload, and cause cable damage. Be aware of the danger zone. Keep away from the danger zone during the operation. The danger zone is the area of the winch drum, the fairlead (if fitted), the cable, the pulley block (if used), the hook, and the motor.
• Never approach or span the cable when the winch is under load.
• When using the winch to move a load, place the vehicle transmission in neutral, set vehicle brake, and chock all wheels. The vehicle engine should be running during winch operation so that battery has fully electricity. Never use the winch when there is a lack of voltage.
• Never disconnect free spool cultch when there is a load on the winch.
• Always stand clear of the cable, hook and winch. You should disconnect the clutch first, then use the hand saver bar to hitch the hook to pull the cable.
• Inspect winch, cable, hooks and other accessories frequently. A frayed cable with broken strands should be replaced immediately. Use heavy leather gloves when handling the cable. Do not let the cable slide through your hands. Inspect the cable before use. Mashed, pinched, frayed or kinked areas severely reduce the load-carrying capability. Replacement cables must be re-spooled under 100lbs.
• To keep stated tensile, re-spool the cable around the drum tightly after operation.
• Do not operate winch when under the influence of drugs, alcohol or medication. Always stay alert during operation.
• Wear eye protection and personal protective equipment while operating winch.
• For loads over 50% of rated line pull, the use of the pulley block/snatch block to double the cable is recommended.
• Do not operate around potentially flammable liquids, gases, or debris. Sparks may occur, resulting in the ignition of fire.

Distributed By: TRACTOR SUPPLY COMPANY 5401 VIRGINIA WAY, BRENTWOOD, TN37027 For customer support, call: 1-888-376-9601 www.TractorSupply.com MADE IN CHINA

Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.

Download Traveller 3500 Winch Manual

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